PRODUCTION PROCESS
 

Cutting
• Depending on the material and thickness, METALLET will either be cut by precision laser cutting machine or high pressured water jet cutting machine. Both of them are high precision computerized control devices. It will automatically cut the metal sheet into any shape      following the art file inputs.

 

Fabrication
• The cut pieces will then go thought a fabrication process. This process is done by skillful fabrication team using specially designed hand tools. Fabrication master will ensure that each pieces solder together strongly and tightly. There will be no holes or gaps between the face    and the return.

Filing
• This is the process that created the blended edge we are ever so famous for. We use a gas pressured filing devices to smoothen any imperfection away from all the edge of METALLET       to create the solid “one piece” appearance.

  

Fixing installation
• METALLET offer a number of choices for fixation. Normally, it will involve pieces of straps welded at the back of each letter and then the either rivets hex nuts or VHB tape can be installed on the straps. Laser marking devices ensure that every fixation is installed at the     exact location marked by the template.

  

 Cleaning
• Ultrasonic cleaning machine is use in this stage to remove all traced of acids, metal pieces,  dust, etc.
 

Packing
• Once METALLET production process is completed, we will pack each letter using either  vacuum seal pack or a newly installed “Seal Air” packaging system for delicates items.

These are some of the main steps of creating METALLET, the fabricated letter with world      class quality.